Robust Sensor Systems for Harsh and Safety-Critical Environments
2M Engineering specializes in industrial sensor development for organizations that operate in demanding environments where measurement accuracy, reliability and safety are critical. We design and develop industrial sensor systems — standalone or IoT-connected — that improve uptime, reduce maintenance costs and increase operational safety.
We take technical ownership of the complete sensor solution, from sensing principle and system architecture through validation, certification and production readiness. Commercialization is typically led by our clients, while we ensure the product is engineered to perform reliably in the field.
Example Howden RSens wear sensor
The RSens measures tear and wear within large compressors used in the petrochemical industry. This dramatically reduces maintenance and service costs, increases safety and results in increased machine uptime. The Industrial Wear Sensor is designed to work under extreme conditions like aggressive gasses or fluids, static and dynamic pressures up to 350Bar and temperatures up to 200°C.
Technical Specifications
- Measurement range 0-3mm, 0.1mm resolution
- Static pressure up to 350 Bar and dynamic swings up to 150 Bar
- Temperatures up to 150°C
- Resistant against aggressive chemicals and gases
Role of 2M Engineering
- Technical feasibility, IP strategy, Field testing
- Prototype, Product development & Industrialization
- ATEX certification explosion zone 0, T1-T4
- Production & QMS by 2M
- Commercialization by Howden Compression Systems
Industrial Sensors Built for Real-World Conditions
Industrial sensing is not about lab performance — it is about repeatable measurements under real operating conditions.
We develop sensors for environments that may involve:
- high pressure and temperature
- aggressive gases, fluids or chemicals
- mechanical stress and vibration
- long lifetimes with limited access
- safety-critical constraints and regulated deployment
Our work is grounded in physics, practical engineering and field validation — ensuring industrial sensors deliver stable performance over time, not only in prototypes.
What We Develop
2M Engineering develops industrial sensor solutions that cover a wide range of measurement needs, including:
- mechanical wear and condition monitoring
- leakage detection and integrity monitoring
- optical and fiber-optic sensing systems
- fluid and gas measurement
- connected sensor systems for large infrastructures
Depending on the project, solutions can be fully custom or based on proven technical building blocks that reduce development risk.
From Measurement Challenge to Product System
Industrial sensor development often starts with a problem that cannot be solved with standard off-the-shelf sensors. In these cases, we take responsibility for:
- translating the operational problem into measurable parameters
- selecting or designing the sensing principle
- defining the system architecture (sensor + electronics + data chain)
- validating performance under realistic conditions
- designing for manufacturability, calibration and serviceability
- aligning certification and safety requirements early
This approach enables predictable progression from concept and proof to deployable product.
ATEX and Safety-Critical Certification
Many industrial sensor projects require compliance with additional safety frameworks. 2M Engineering has extensive experience with ATEX certification, including development trajectories intended for deployment in potentially explosive atmospheres.
ATEX certification is not offered as a standalone service — it is integrated within an OEM product development trajectory, ensuring that:
- risk management and design constraints are embedded early
- documentation and validation align with certification needs
- production and quality controls support compliant manufacturing
Example: Industrial Wear Sensor for Compressors (RSens)
An example of industrial sensor development under extreme conditions is the RSens wear sensor for large compressors in petrochemical environments.
Impact
- reduces maintenance and service costs
- increases safety
- improves uptime through condition-based maintenance
Designed for harsh environments
- high static and dynamic pressures
- elevated operating temperatures
- exposure to aggressive gases and fluids
2M Engineering role
- technical feasibility and field testing
- product development and industrialization
- ATEX certification
- production and quality management support
- client-led commercialization
Selected Industrial Sensor Projects
Our industrial sensor development portfolio spans multiple industries and deployment scenarios. Examples include:
- real-time water quality monitoring systems
- fiber-optic sensors for leakage detection in gas, water and hydrogen networks
- compressor wear sensors for predictive maintenance
- intelligent gasket sensors for remote leakage detection
→ View industrial sensor projects
Ready to Discuss an Industrial Sensing Challenge?
If you have an industrial measurement challenge — especially in harsh environments or safety-critical contexts — and need a partner who can take technical ownership from sensing principle through to validated, production-ready solution, we invite you to start a technical conversation.
All Industrial Sensor Platform Projects
Fiber Optic Sensing Platform
Industrial Wear & Condition Monitoring Platform
Leakage Detection & Gasket Condition Monitoring Platform
Frequently Asked Questions
What types of industrial sensors does 2M Engineering specialize in?
We specialize in developing sensors for optical, mechanical, physical, and chemical measurements, designed for use in challenging industrial environments.
Can you customize sensor solutions to fit our specific needs?
Yes, we work closely with clients to tailor sensor solutions to their unique requirements, ensuring optimal performance and precision.
Do you offer standalone sensors or IoT-connected solutions?
Both. We develop standalone sensors as well as IoT-enabled solutions for real-time data monitoring and integration into larger systems.
What industries do you serve with your industrial sensor solutions?
Our expertise spans industries including oil and gas, manufacturing, water management, agro-food, and heavy machinery.
What is your approach to working on OEM projects?
We take full responsibility for the technical and product development process, collaborating with clients from concept to prototype, while they handle commercialization.
How do you ensure your sensors perform reliably in extreme environments?
Our sensors are designed and tested to withstand high pressures, extreme temperatures, and exposure to aggressive gases or fluids.
Can you assist with regulatory compliance for industrial sensors?
Yes, we ensure our solutions meet necessary industry standards and certifications, supporting clients throughout the compliance process.
What is your typical project timeline for sensor development?
Timelines vary based on project complexity, but we excel in rapid prototyping and validation to bring solutions to market efficiently.
Do you provide support after product delivery?
Yes, we offer technical support and assistance to ensure successful integration and performance of our sensors in your applications.
Why choose 2M Engineering for OEM sensor development?
With extensive expertise, a focus on innovation, and a proven track record, we deliver cost-effective, reliable, and tailored industrial sensor solutions that empower OEM clients to achieve their goals.